At the U.S. Army Research Laboratory scientists and engineers have been studying how they can make higher performance materials for Soldiers at lighter weights.
Army researchers want to enhance Soldiers’ battlefield effectiveness without placing an extra load on their backs.
The challenge has led to the U.S. Army Research Laboratory, or ARL, Enterprise for Multiscale Research of Materials, made up of in-house research and most recently, two cooperative agreements awarded in April. Researchers will develop materials to protect Soldiers in extreme dynamic environments; and create energy efficient devices and batteries.
Johns Hopkins University will lead the materials in extreme environments collaboration. The research lab has invested up to $90 million over 10 years for a five-year initial study that could be renewed for an additional five years. Among the major partner institutions are the California Institute of Technology (Caltech), the University of Delaware and Rutgers University.
University of Utah will head ARL’s multiscale modeling research. The research lab has awarded up to $20.9 million toward the lighter-weight materials program.
A number of institutions will work towards multiscale modeling: Boston University, Rensselaer Polytechnic Institute, Pennsylvania State University, Harvard University, Brown University, the University of California (Davis), and the Polytechnic University of Turin, Italy.
The goal is to bring together experts from government, academia and industry to overcome daunting obstacles to develop new materials.
“It’s a big deal,” said John Beatty, the Materials in Extreme Dynamic Environments collaborative alliance manager, who is part of the Weapons & Materials Research Directorate, ARL. “We will make significant advances in designing materials, but our focus with this enterprise is as much about changing the way people think about designing as it is anything else.”
Right now ARL researchers have some understanding of the mechanical properties of materials and some understanding of the electronic properties, but over time we want to blend the knowledge, said John Pellegrino, acting director of ARL, who was formerly the director of the Computational and Information Sciences Directorate, overseeing the Enterprise for Multiscale Materials Research.
“It is very ambitious to say we will be able to come up with a set of models that can fully describe materials’ behavior,” Pellegrino said. “But we are hopeful we will be able to model materials well enough that we can begin to design materials using the models, and predict how they will behave. This would give us insight into a whole new class of material capabilities.”
In conjunction with ARL, the consortium will lead to a more comprehensive study of materials in the future even though each one is technically independent of the other, Pellegrino said.
The extreme dynamic environments study will be based from the Hopkins Extreme Materials Institute, or HEMI, at Johns Hopkins University in Baltimore, which has been years in the making.
The institute will focus on the behavior of materials and systems under extreme conditions, said K.T. Ramesh, the Alonzo G. Decker, Jr. Professor of Science & Engineering at Johns Hopkins University, founding director of HEMI and a professor of mechanical engineering.
“We are interested in impact and such extreme events from a very broad perspective – including high pressure and high-strain rates,” Ramesh explained.
The science is fundamentally close enough to address a range of related problems, like homeland security, asteroid impact and nuclear threats.
“What affects the material is the huge amount of energy landing all at once,” Ramesh said. “You can’t develop a new protective material until you can understand what happens to it in extreme environments.”
Ramesh wants the joint university-ARL team to both understand fundamental mechanisms and be able to articulate the findings to anyone coming on board.
“That is one of the measures of success,” he said.
Each of the partner institutions involved in the extreme dynamic environments research brings a unique perspective that combines for a multidisciplinary approach to solving the problem.
For instance, Caltech will use a range of tools they have developed over 20 years to accurately model the behavior of materials from the subatomic level all the way to the scale of bulk materials.
“Right now we don’t have a predictive model for designing advanced materials,” said Kaushik Bhattacharya, Caltech’s lead and the Howell N. Tyson Sr., Professor of Mechanics and professor of materials science. “We have some theories that guide us, but they really are not fully predictive.”
Scientists have to understand the complete hierarchy of the advanced materials and how all of the pieces fit together, then how the levels of hierarchy change during a high-velocity impact, Bhattacharya said.
“We hope to increase the speed of development as well as the strength of materials through such rigorous analysis,” he said.
The undertaking may seem huge considering the time frame for incorporating new classes of materials into applications now can take as much as 20 years from initial research to first use.
There are many risks associated with finding a material that serves the function you need. One major challenge is even if you succeed, it often doesn’t diminish the cost of similar research going forward, said Pellegrino.
“Another challenge is that the complexity of materials has grown,” explained Pellegrino. “Edisonian-approach research has given us spectacular results in the past. We have gotten better armor than before, different electron devices, including batteries, than we have ever had. All of that is great, but what we need now is far more complex than we have ever needed.”
Soldiers are carrying up to 32 pounds of batteries to power their technological devices in the field these days.
This is one of the concerns that the University of Utah-led consortium will address.
“We want to help the Army make advances in fundamental research that will lead to better materials to help our Soldiers in the field,” says computing Professor Martin Berzins, principal investigator from the University of Utah.
Besides batteries, partners, such as Boston University, along with others, will look closely at developing new approaches for designing smaller and more efficient electromagnetic devices that meet military needs.
The design simulation research is based on a five-year plan that could be extended for an additional five years if it is successful.
“What we are looking for is a materials-by-design capability that is done by validated modeling from the smallest to the largest relevant scale,” said Meredith Reed, collaborative alliance manager for the consortium, and member of the Sensors & Electron Devices Directorate at ARL. “We want better control and prediction of transport phenomena in order to get the desired properties to develop new Army technologies.”
The focus of the program is well-aligned with the White House Materials Genomes Initiative, or MGI, that has been underway for about a year to drastically increase advanced materials design, Reed said.
A White House blog posted May 14 mentioned that achieving the MGI vision demands an “all hands on deck” approach, with dedicated involvement from academic institutions, industry, professional societies, as well as government.
“The MGI white paper talks about creating an ecosystem where manufacturing and development come together and are more streamlined so that discoveries might not have to take 20 years to make it to market,” Pellegrino said. “Having that ecosystem increases the chance of collaboration not only in military-specific problems, but the scientific understanding of advanced materials design will grow that much faster across the board.”