Defense

February 20, 2013

NACRA Testbed executes corrosion sensor technology project

A UH-1N helicopter, testbed for the Naval Aviation Center for Rotorcraft Advancement, flies a mission near the Chesapeake Bay to test and demonstrate integrated corrosion sensing technology. Early detection of metal-killing corrosion could cut total ownership costs for all Department of Defense rotorcraft in the near future.

Naval Aviation Center for Rotorcraft Advancement Technology Demonstration and Development teams have joined industry partner Luna Innovations, Inc., to test and demonstrate integrated corrosion sensing technology.

ìWe estimate 90 percent of an aircraftís total ownership cost occurs after delivery, said Ashley Morgan, NACRAís technology project coordinator. ìMore than 30 percent of that is due to corrosion and those costs escalate as the aircraft ages.

But more importantly, Morgan asserted, the issue is safety.

îCorrosion can alter residual strength and structural integrity,î Morgan said.

ìIf you can put sensors in the aircraft structure for early detection and take appropriate corrosion mitigation actions, you can decrease overall downtime and expense, not to mention add a higher degree of safety,î said NACRAís resident materials expert Dr. Suresh Verma.

Enter NACRAís corrosion sensor project that extends development efforts initiated through the Navyís Small Business Innovation Research Program.

We installed a combined wired and wireless corrosion monitoring system provided by Luna with installation design provided by Wyle on our UH-1N testbed helicopter in July 2012 and have been flying it as a ëride-alongí with our other project work,î Morgan said. ìWith this technology installed, we can track environmental exposure and specific conditions at corrosion hot-spots as a function of time, using inputs from various environmental and corrosivity sensors.

Specifically, the project measures air and surface temperatures, relative humidity, solution resistance and polarization resistance to predict aluminum corrosive activity.

Morgan said the aircraft sensors gathered and stored this environmental data that test engineers sent to Luna for analysis.

ìData from the wired sensors and the wireless sensor hub were used to classify corrosivity within the airframe and the environmental measurements were strongly correlated to National Oceanic and Atmospheric Administration weather station data,î said Lunaís Dr. Fritz Friedersdorf, director of intelligence systems.

This project and the resulting data contributed to the Air Force ordering a total of 20 of these systems for demonstration on Air Force H-60s, Friedersdorf said. ìThe first set will be installed the week of Feb. 18, 2013. This would not have been possible without the Navyís support and the availability of the NACRA test bed aircraft.

The project is scheduled to fly on the NACRA testbed indefinitely.




All of this week's top headlines to your email every Friday.


 
 

 

Headlines June 29, 2015

News: SpaceX Falcon 9 explodes moments after launch – A SpaceX rocket carrying supplies to the International Space Station blew up June 28 shortly after liftoff.   Business: How serious a setback is SpaceX rocket explosion? – Elon Musk had never come face to face with that rule before — at least not in space travel —...
 
 

News Briefs June 29, 2015

Iraqi pilot in Arizona plane crash found dead Officials say the body of an Iraqi pilot who had been training in the United States and crashed in southern Arizona has been located. Iraq’s Defense Ministry said June 26 that search teams found the body of Brig. Gen. Rasid Mohammed Sadeeq at the crash site five...
 
 
Huntington Ingalls Industries photograph

PCU John Warner delivered to Navy

Huntington Ingalls Industries photograph A dolphin jumps in front of the Virginia-class attack submarine Pre-Commissioning Unit (PCU) John Warner (SSN 785) as the boat conducts sea trials in the Atlantic Ocean. The U.S. Navy ac...
 

 
navair-helo

HX-21 completes first flight with developmental electronic warfare pod

On June 8, 2015, a UH-1Y from Air Test and Evaluation Squadron (HX) 21 completed the first test flight with a developmental electronic warfare pod.  The pod would represent a new tactical capability for U.S. Marine Corps rotar...
 
 

Northrop, Navy celebrate legacy of EA-6B Prowler

Northrop Grumman photograph by Edgar Mills The U.S. Navy’s last operational EA-6B Prowler, designed and built by Northrop Grumman, lifts off from Naval Air Station Whidbey Island, Wash. in a ceremonial fly-away June 27 from its long time operational base. The Navy is retiring the Prowler after nearly 45 years of service.   The U.S....
 
 
Air Force photograph by Capt. Tania Bryan

NORTHERN EDGE provides environment for testing new capabilities

Air Force photograph by Capt. Tania Bryan Aircraft from test and evaluation squadrons across the Air Force line up on the Joint Base Elmendorf-Richardson flightline. Northern Edge is Alaska’s premier joint training exercise d...
 




0 Comments


Be the first to comment!


Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <s> <strike> <strong>