Defense

February 20, 2013

NACRA Testbed executes corrosion sensor technology project

A UH-1N helicopter, testbed for the Naval Aviation Center for Rotorcraft Advancement, flies a mission near the Chesapeake Bay to test and demonstrate integrated corrosion sensing technology. Early detection of metal-killing corrosion could cut total ownership costs for all Department of Defense rotorcraft in the near future.

Naval Aviation Center for Rotorcraft Advancement Technology Demonstration and Development teams have joined industry partner Luna Innovations, Inc., to test and demonstrate integrated corrosion sensing technology.

ìWe estimate 90 percent of an aircraftís total ownership cost occurs after delivery, said Ashley Morgan, NACRAís technology project coordinator. ìMore than 30 percent of that is due to corrosion and those costs escalate as the aircraft ages.

But more importantly, Morgan asserted, the issue is safety.

îCorrosion can alter residual strength and structural integrity,î Morgan said.

ìIf you can put sensors in the aircraft structure for early detection and take appropriate corrosion mitigation actions, you can decrease overall downtime and expense, not to mention add a higher degree of safety,î said NACRAís resident materials expert Dr. Suresh Verma.

Enter NACRAís corrosion sensor project that extends development efforts initiated through the Navyís Small Business Innovation Research Program.

We installed a combined wired and wireless corrosion monitoring system provided by Luna with installation design provided by Wyle on our UH-1N testbed helicopter in July 2012 and have been flying it as a ëride-alongí with our other project work,î Morgan said. ìWith this technology installed, we can track environmental exposure and specific conditions at corrosion hot-spots as a function of time, using inputs from various environmental and corrosivity sensors.

Specifically, the project measures air and surface temperatures, relative humidity, solution resistance and polarization resistance to predict aluminum corrosive activity.

Morgan said the aircraft sensors gathered and stored this environmental data that test engineers sent to Luna for analysis.

ìData from the wired sensors and the wireless sensor hub were used to classify corrosivity within the airframe and the environmental measurements were strongly correlated to National Oceanic and Atmospheric Administration weather station data,î said Lunaís Dr. Fritz Friedersdorf, director of intelligence systems.

This project and the resulting data contributed to the Air Force ordering a total of 20 of these systems for demonstration on Air Force H-60s, Friedersdorf said. ìThe first set will be installed the week of Feb. 18, 2013. This would not have been possible without the Navyís support and the availability of the NACRA test bed aircraft.

The project is scheduled to fly on the NACRA testbed indefinitely.




All of this week's top headlines to your email every Friday.


 
 

 
Air Force photograph by 1st Lt. Jake Bailey

Cope South experts exchange knowledge, techniques

Air Force photograph by 1st Lt. Jake Bailey TSgt. Sam Bishop, center left, and SSgt. Jeffrey Stephens discuss propeller maintenance with Bangladesh air force maintainers, from the 101st Special Flying Unit, during exercise Cope...
 
 

Air Force names 2-star to lead F-35 Integration Office

With the initial operating capability date of the F-35 Lightning II quickly approaching, the Air Force appointed Maj. Gen. Jeffrey Harrigian as the director of a larger Air Force F-35 Integration Office, Feb. 1. In addition to gaining new leadership, the F-35 Integration Office will also grow from a staff of four to 12 and...
 
 
Air Force photograph by Scott M. Ash

Air Force risks becoming too small to succeed under sequestration

Air Force photograph by Scott M. Ash Air Force Chief of Staff Gen. Mark A. Welsh III testifies before the Senate Armed Services Committee Jan. 28, 2015, in Washington, D.C., as Commandant of the Marine Corps Gen. Joesph F. Dunf...
 

 
Navy photograph by Ens. Jessica Kellogg

USS Elrod is decommissioned

Navy photograph by Ens. Jessica Kellogg The Oliver Hazard Perry-class frigate USS Elrod (FFG 55) returns to her homeport at Naval Station Norfolk after a six-month deployment to the U.S. 6th Fleet area of responsibility. This w...
 
 

AF Identifies Boeing 747-8 platform for next Air Force One

Secretary of the Air Force Deborah Lee James, in coordination with the Undersecretary of Defense for Acquisition, Technology and Logistics Frank Kendall, has determined the Boeing 747-8 will serve as the next presidential aircraft, commonly known as Air Force One. “The presidential aircraft is one of the most visible symbols of the United States of...
 
 
Navy photograph

USS Roosevelt marks 200,000 trap

Navy photograph An F/A-18F Super Hornet flown by Capt. Daniel Grieco, commanding officer of the aircraft carrier USS Theodore Roosevelt (CVN 71), and Capt. Benjamin Hewlett, deputy commander of Carrier Air Wing (CVW) 1, complet...
 




0 Comments


Be the first to comment!


Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>