Defense

March 27, 2013

Improvements extend C-5 life

Tags:
A1C Ashlin Federick
Dover AFB, Del.

A Dewar tank sits in a C-5M Super Galaxy that is being worked on at the isochronal maintenance dock March 26, 2013, on Dover Air Force Base, Del. Using Air Force Smart Operations of the 21st Century, Airmen from Dover AFB upgraded the tank to improve the reliability and life expectancy of the C-5M. The tank contains liquid nitrogen for when a fire is detected in an non-manned area of the aircraft, the valves open releasing the nitrogen to the area pushing the oxygen out allowing the nitrogen to put out the fire.

Using Air Force Smart Operations for the 21st Century, airmen at Dover Air Force Base, Del., improved the reliability and life expectancy of the C-5M Super Galaxy.

AFSO21 is the Air Force’s dedicated effort to maximize value and minimize waste in all of our processes.

“We identified the whole process with our Dewars (tank) and fire suppression system of the aircraft as being one of the leading causes of downtime for the aircraft,” said MSgt. Jay Haller, 512th Aircraft Maintenance Squadron electro-environment systems technician. “Sometimes it was taking three weeks to get an airplane back in the sky because of some of the defects.”

In August 2008, airmen from AMXS, fuel, front line and back line came together to see what they could do to make the system better.

They came up with a lot of ideas, but soon realized they weren’t going to be able to implement a lot of the fixes at the field level.

In April 2009, they went to a product improvement working group at Robbins Air Force Base, Ga., and developed lines of communication with the engineers.

In May 2009, they put together a Dover Dewar Conference at Dover AFB that included two engineers from Robbins AFB, seven engineers from Lockheed Martin, C-5 community maintainers, and people from Parker Hannifin, the manufacturer.

“For two days we had the best and the brightest in one room talking about the system and what we needed to upgrade it,” Haller said.

The new system is putting liquid nitrogen, which is negative 320 degrees, into the Dewar tank. This not only helps with aircraft fires, but also puts a positive pressure on top of the wings and the fuel systems.

The Dewar and fire suppression system works by opening up the valves and letting the nitrogen flow through the plumbing into the non-manned areas of the aircraft. Oxygen is pushed out allowing the nitrogen to put out the fire. Also by placing nitrogen into the fuel itself there is no oxygen so there is less chance of having a fire inside the fuel tank.

What has been developed and improved through the AFSO21 process are re-designed valves, a universal wiring harness, an upgraded FSS control panel, and better seals and plumbing.

The first jet with the upgraded system is on Dover AFB in the isochronal maintenance dock.

“The team’s work has come to fruition and 100 percent of C-5M aircraft are being retrofitted with the new system,” said CMSgt. Chris Ford, the 512th Maintenance Squadron superintendent.

Ford said the system is an improvement that came about through an enterprising teamwork effort spanning across multiple Air Force and Department of Defense agencies.

“The Dewar system augments the congressionally authorized C-5M Reliability Enhancement and Re-engining Program modernization program and enables an aged aircraft to operate beyond the year 2040 while simultaneously fostering an increase in C-5 reliability, something that has plagued the aircraft over its 40+ year lifespan,” Ford said.




All of this week's top headlines to your email every Friday.


 
 

 

Headlines April 23, 2014

News: U.S. conducts spy flights over Russia - After a tit-for-tat series of delays, the United States conducted an Open Skies Treaty intelligence flight over Russian territory April 21, a State Department official said.  Army paratroopers heading to Poland after Russian annexation of Crimea - U.S. Army paratroopers are arriving in Poland to begin a series of...
 
 

News Briefs April 23, 2014

U.S. military deaths in Afghanistan at 2,177 As of April 22, 2014, at least 2,177 members of the U.S. military had died in Afghanistan as a result of the U.S.-led invasion of Afghanistan in late 2001, according to an Associated Press count. The AP count is one less than the Defense Department’s tally. At least...
 
 

Northrop Grumman sets new greenhouse gas emission reduction goal of 30 percent by 2020

Northrop Grumman announced April 22 its commitment to reduce greenhouse gas emissions by 30 percent from 2010 levels by 2020, as part of its commemoration of Earth Day.   “Northrop Grumman is dedicated to top performance in environmental sustainability,” said Wes Bush, chairman, chief executive officer and president. “This new goal sets the bar significantly...
 

 

Lockheed Martin demonstrates enhanced ground control system, software for small UAV

Lockheed Martin’s Group 1 family of unmanned aircraft systems is migrating to enhanced automation capabilities using its Kestrelô “Fly Light” flight control systems and industry-leading mobile Ground Control Station software. The increased automation allows operators to focus on executing the mission, rather than flying various aircraft. Earlier this year, Lockheed MartinR...
 
 

U.S. Navy awards General Dynamics $33 million to operate, maintain military sealift ships

The U.S. Navy has awarded General Dynamics American Overseas Marine LLC a $32.7 million contract modification to operate and maintain seven large, medium-speed, roll-on / roll-off ships for the Military Sealift Command. AMSEA is a wholly owned subsidiary of General Dynamics. Under the terms of the modification, AMSEA will provide services including crewing, engineering, maintenance,...
 
 

US Navy deploys Standard Missile-3 Block IB for first time

In partnership with the Missile Defense Agency, the U.S. Navy deployed the second-generation Standard Missile-3 Block IB made by Raytheon for the first time, initiating the second phase of the Phased Adaptive Approach. “The SM-3 Block IB’s completion of initial operational testing last year set the stage for a rapid deployment to theater,” said Dr....
 




0 Comments


Be the first to comment!


Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>