Tech

June 7, 2013

Another American high frontier first: 3-D manufacturing in space

In preparation for a future where parts and tools can be printed on demand in space, NASA and Made in Space Inc. of Mountain View, Calif., have joined to launch equipment for the first 3-D microgravity printing experiment to the International Space Station.

If successful, the 3-D Printing in Zero G Experiment (3-D Print) will be the first device to manufacture parts in space. 3-D Print will use extrusion additive manufacturing, which builds objects, layer by layer, out of polymers and other materials. The 3-D Print hardware is scheduled to be certified and ready for launch to the space station next year.

“As NASA ventures further into space, whether redirecting an asteroid or sending humans to Mars, we’ll need transformative technology to reduce cargo weight and volume,” NASA Administrator Charles Bolden said during a recent tour of the agency’s Ames Research Center at Moffett Field, Calif. “In the future, perhaps astronauts will be able to print the tools or components they need while in space.”

NASA is a government leader in 3-D printing for engineering applications. The technology holds tremendous potential for future space exploration. One day, 3-D printing may allow an entire spacecraft to be manufactured in space, eliminating design constraints caused by the challenges and mass constraints of launching from Earth. This same technology may help revolutionize American manufacturing and benefit U.S. industries.

“The president’s Advanced Manufacturing Initiative cites additive manufacturing, or ‘3-D printing,’ as one of the key technologies that will keep U.S. companies competitive and maintain world leadership in our new global technology economy,” said Michael Gazarik, NASA’s associate administrator for space technology in Washington. “We’re taking that technology to new heights, by working with Made in Space to test 3-D printing aboard the space station. Taking advantage of our orbiting national laboratory, we’ll be able to test new manufacturing techniques that benefit our astronauts and America’s technology development pipeline.”

In addition to manufacturing spacecraft designs in orbit, 3-D printers also could work with robotic systems to create tools and habitats needed for human missions to Mars and other planetary destinations. Housing and laboratories could be fabricated by robots using printed building blocks that take advantage of in-situ resources, such as soil or minerals. Astronauts on long-duration space missions also could print and recycle tools as they are needed, saving mass, volume and resources.

“The 3-D Print experiment with NASA is a step towards the future,” said Aaron Kemmer, CEO of Made in Space. “The ability to 3-D print parts and tools on demand greatly increases the reliability and safety of space missions while also dropping the cost by orders of magnitude. The first printers will start by building test items, such as computer component boards, and will then build a broad range of parts, such as tools and science equipment.”

Made in Space previously partnered with NASA through the agency’s Flight Opportunities Program to test its prototype 3-D Print additive manufacturing equipment on suborbital simulated microgravity flights. NASA’s Flight Opportunities Program offers businesses and researchers the ability to fly new technologies to the edge of space and back for testing before launching them into the harsh space environment.

For this mission, Made in Space was awarded a Phase III small business innovation and research contract from NASA’s Marshall Space Flight Center in Huntsville, Ala. After flight certification, NASA plans to ship 3-D Print to the space station aboard an American commercial resupply mission. NASA is working with American industry to develop commercially-provided U.S. spacecraft and launch vehicles for delivery of cargo – and eventually crew – to the International Space Station.

For more information about Made in Space, visit http://www.madeinspace.us.

NASA’s Space Technology Mission Directorate leads the agency’s participation in the president’s National Network for Manufacturing Innovation. The directorate’s Game Changing Development program leads the agency’s efforts in 3-D printing.




All of this week's top headlines to your email every Friday.


 
 

 

Headlines March 27, 2015

News General Dynamics withdraws as T-100 prime contractor General Dynamics Information Systems and Technology has withdrawn itself as the prime contractor on the T-100, the offering for the T-X trainer replacement program based on the Alenia Aermacchi M-346 design.   Business SpaceX’s fight with U.S. Air Force called a clash of perceptions Billionaire Elon Musk’s...
 
 

News Briefs March 27, 2015

Contractor extradited from Iraq pleads guilty in bribes case A man extradited from Iraq in a military contract bribery case has pleaded guilty to three charges in an agreement with federal prosecutors. U.S. District Judge Thomas Rose has scheduled sentencing for July 1 for Metin Atilan. His attorney, Nick Gounaris, says the two sides agreed...
 
 

Ninth Boeing GPS IIF reaches orbit, sends first signals

Boeing Global Positioning System (GPS) IIF satellites are steadily replenishing the orbiting constellation, continuing to improve reliability and accuracy for users around the world. The ninth GPS IIF reached orbit about three hours, 20 minutes after launching today aboard a United Launch Alliance (ULA) Delta IV rocket from Cape Canaveral Air Force Station, Fla., and...
 

 

F-35 Lightning II costs drop, report shows

A recent account of F-35 Lightning II aircraft program costs shows decreases, the Air Force’s F-35 program executive officer told reporters in a media roundtable March 24, 2015. Lt. Gen. Christopher C. Bogdan, citing this year’s selected acquisition report on the aircraft, called the roundtable to clarify cost and performance facts. He also acknowledged the...
 
 
NG-growler2

Northrop Grumman delivers center/aft ‘shipset’ for first international EA-18G Growler

Northrop Grumman photograph Northrop Grumman mechanics perform final quality inspections on the center/aft fuselage shipset produced by the company for the first Australian EA-18G Growler. The subassembly will be delivered to B...
 
 
Navy photograph by Monica McCoy

Navy conducts production acceptance test of Tomahawk missile

Navy photograph by Monica McCoy Members of the Explosive Ordnance Disposal Technology Division team at Naval Surface Warfare Center, Indian Head prepare a Tomahawk missile for a functional ground test at the Large Motor Test Fa...
 




0 Comments


Be the first to comment!


Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>