Space

June 7, 2013

NASA’s Orion spacecraft proves sound under pressure

After a month of being poked, prodded and pressurized in ways that mimicked the stresses of spaceflight, NASA’s Orion crew module successfully passed its static loads tests on Wednesday.

When Orion launches on Exploration Flight Test-1 (EFT-1), which is targeted for September 2014, it will travel farther from Earth than any spacecraft built for humans in more than 40 years.

The spacecraft will fly about 3,600 miles above Earth’s surface and return at speeds of approximately 25,000 mph. During the test, Orion will experience an array of stresses, or loads, including launch and reentry, the vacuum of space, and several dynamic events that will jettison hardware away from the spacecraft and deploy parachutes.

To ensure Orion will be ready for its flight test next year, engineers at NASA’s Kennedy Space Center in Florida built a 20-foot-tall static loads test fixture for the crew module with hydraulic cylinders that slowly push or pull on the vehicle, depending on the type of load being simulated. The fixture produced 110 percent of the load caused by eight different types of stress Orion will experience during EFT-1. More than 1,600 strain gauges recorded how the vehicle responded. The loads ranged from as little as 14,000 pounds to as much as 240,000 pounds.

“The static loads campaign is our best method of testing to verify what works on paper will work in space,” said Charlie Lundquist, NASA’s Orion crew and service module manager at the agency’s Johnson Space Center in Houston. “This is how we validate our design.”

In addition to the various loads it sustained, the Orion crew module also was pressurized to simulate the effect of the vacuum in space. This simulation allowed engineers to confirm it would hold its pressurization in a vacuum and verify repairs made to superficial cracks in the vehicle’s rear bulkhead caused by previous pressure testing in November.

The November test revealed insufficient margin in an area of the bulkhead that was unable to withstand the stress of pressurization. Armed with data from that test, engineers were able to reinforce the design to ensure structural integrity and validate the fix during this week’s test.

To repair the cracks, engineers designed brackets that spread the stress of being pressurized to other areas of the module that are structurally stronger. During these tests Orion was successfully pressurized to 110 percent of what it would experience in space, demonstrating it is capable of performing as necessary during EFT-1.




All of this week's top headlines to your email every Friday.


 
 

 
nasa-hubble

NASA unveils celestial fireworks as official image for Hubble 25th Anniversary

The brilliant tapestry of young stars flaring to life resemble a glittering fireworks display in the 25th anniversary NASA Hubble Space Telescope image, released to commemorate a quarter century of exploring the solar system an...
 
 
NASA illustration

NASA awards radiation challenge winners, launches next round

NASA illustration This illustration depicts our heliosphere, showing the approximate locations of Voyager 1 and Voyager 2 spacecraft. Galactic cosmic rays originate outside the heliosphere and stream in uniformly from all direc...
 
 
NASA photograph

Celebrate with NASA as agency commemorates Hubble’s 25th anniversary

NASA’s Hubble Space Telescope is turning 25 this year. The observatory has transformed our understanding of our solar system and beyond, and helped us find our place among the stars. NASA is celebrating the Hubble Space T...
 

 

ULA unveils America’s new rocket

https://www.youtube.com/watch?v=emmeil-0u5k&feature=player_embedded United Launch Alliance unveiled its Next Generation Launch System April 13 at the 31st Space Symposium. The new rocket, Vulcan, will transform the future of space by making launch services more affordable and accessible. The NGLS brings together decades of experience on ULA’s reliable Atlas and Delta vehicles, combin...
 
 
NASA/JHU APL/Carnegie Institution of Washington

NASA spacecraft achieves unprecedented success studying Mercury

NASA/JHU APL/Carnegie Institution of Washington NASA’s MErcury Surface, Space ENvironment, GEochemistry, and Ranging (MESSENGER) spacecraft traveled more than six and a half years before it was inserted into orbit around Merc...
 
 

NASA selects American small business, research institution projects for further development

NASA has selected 149 research and technology proposals from American small businesses and research institutions that will enable NASA’s future missions into the solar system and beyond while benefiting America’s technology-driven economy right here on Earth. The selected proposals now will enter into negotiations for contract awards as part of Phase II of the agency’s...
 




0 Comments


Be the first to comment!


Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>