Space

June 7, 2013

NASA’s Orion spacecraft proves sound under pressure

After a month of being poked, prodded and pressurized in ways that mimicked the stresses of spaceflight, NASA’s Orion crew module successfully passed its static loads tests on Wednesday.

When Orion launches on Exploration Flight Test-1 (EFT-1), which is targeted for September 2014, it will travel farther from Earth than any spacecraft built for humans in more than 40 years.

The spacecraft will fly about 3,600 miles above Earth’s surface and return at speeds of approximately 25,000 mph. During the test, Orion will experience an array of stresses, or loads, including launch and reentry, the vacuum of space, and several dynamic events that will jettison hardware away from the spacecraft and deploy parachutes.

To ensure Orion will be ready for its flight test next year, engineers at NASA’s Kennedy Space Center in Florida built a 20-foot-tall static loads test fixture for the crew module with hydraulic cylinders that slowly push or pull on the vehicle, depending on the type of load being simulated. The fixture produced 110 percent of the load caused by eight different types of stress Orion will experience during EFT-1. More than 1,600 strain gauges recorded how the vehicle responded. The loads ranged from as little as 14,000 pounds to as much as 240,000 pounds.

“The static loads campaign is our best method of testing to verify what works on paper will work in space,” said Charlie Lundquist, NASA’s Orion crew and service module manager at the agency’s Johnson Space Center in Houston. “This is how we validate our design.”

In addition to the various loads it sustained, the Orion crew module also was pressurized to simulate the effect of the vacuum in space. This simulation allowed engineers to confirm it would hold its pressurization in a vacuum and verify repairs made to superficial cracks in the vehicle’s rear bulkhead caused by previous pressure testing in November.

The November test revealed insufficient margin in an area of the bulkhead that was unable to withstand the stress of pressurization. Armed with data from that test, engineers were able to reinforce the design to ensure structural integrity and validate the fix during this week’s test.

To repair the cracks, engineers designed brackets that spread the stress of being pressurized to other areas of the module that are structurally stronger. During these tests Orion was successfully pressurized to 110 percent of what it would experience in space, demonstrating it is capable of performing as necessary during EFT-1.




All of this week's top headlines to your email every Friday.


 
 

 

Headlines April 14, 2014

Business: U.S. Navy looks to leverage submarine work to keep costs down - The U.S. Navy hopes to save money and time by leveraging industry investments as it replaces its Ohio-class nuclear-armed submarines with the Virginia-class attack submarines now built by General Dynamics Corp and Huntington Ingalls Industries Inc.  Study raises red flags on California aerospace...
 
 

News Briefs April 14, 2014

U.S. Navy destroyer Zumwalt christened in Maine The U.S. Navy has christened the first ship of its newest class of destroyers, a 610-foot (186-meter)-long warship with advanced technologies and a stealthy design that will reduce its visibility on enemy radars. The warship bears the name of the late Adm. Elmo ìBudî Zumwalt, who became the...
 
 
Navy photograph by Seamn Edward Guttierrez III

Russian aircraft flies near U.S. Navy ship in Black Sea

Navy photograph by Seamn Edward Guttierrez III Sailors man the rails as the Arleigh Burke-class guided-missile destroyer USS Donald Cook arrives at Naval Station Rota, Spain, Feb. 11, 2014. Donald Cook is the first of four Arle...
 

 

45th Space Wing launches NRO Satellite on board Atlas V

The 45th Space Wing successfully launched a United Launch Alliance Atlas V rocket from Space Launch Complex 41, Vandenberg Air Force Base, Calif., at 1:45 p.m. April 10 carrying a classified national security payload. The payload was designed and built by the National Reconnaissance Office. “I am proud of the persistence and focus of the...
 
 

U.S. Air Force selects Cubic for Moroccan P5 air combat training system

Cubic Defense Systems, a subsidiary of Cubic Corporation announced April 11 it has been awarded a contract valued at more than $5 million from the U.S. Air Force to supply its P5 Combat Training System to the Moroccan Air Force. Morocco will join the United States Air Force, Navy, and Marine Corps, along with a...
 
 
Lockheed Martin photograph

NASA’s Orion Spacecraft powers through first integrated system testing

Lockheed Martin photograph Engineers in the Operations and Checkout Building at NASA’s Kennedy Space Center in Florida, perform avionics testing on the Orion spacecraft being prepared for its first trip to space later this ye...
 




0 Comments


Be the first to comment!


Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>