Space

June 7, 2013

NASA’s Orion spacecraft proves sound under pressure

After a month of being poked, prodded and pressurized in ways that mimicked the stresses of spaceflight, NASA’s Orion crew module successfully passed its static loads tests on Wednesday.

When Orion launches on Exploration Flight Test-1 (EFT-1), which is targeted for September 2014, it will travel farther from Earth than any spacecraft built for humans in more than 40 years.

The spacecraft will fly about 3,600 miles above Earth’s surface and return at speeds of approximately 25,000 mph. During the test, Orion will experience an array of stresses, or loads, including launch and reentry, the vacuum of space, and several dynamic events that will jettison hardware away from the spacecraft and deploy parachutes.

To ensure Orion will be ready for its flight test next year, engineers at NASA’s Kennedy Space Center in Florida built a 20-foot-tall static loads test fixture for the crew module with hydraulic cylinders that slowly push or pull on the vehicle, depending on the type of load being simulated. The fixture produced 110 percent of the load caused by eight different types of stress Orion will experience during EFT-1. More than 1,600 strain gauges recorded how the vehicle responded. The loads ranged from as little as 14,000 pounds to as much as 240,000 pounds.

“The static loads campaign is our best method of testing to verify what works on paper will work in space,” said Charlie Lundquist, NASA’s Orion crew and service module manager at the agency’s Johnson Space Center in Houston. “This is how we validate our design.”

In addition to the various loads it sustained, the Orion crew module also was pressurized to simulate the effect of the vacuum in space. This simulation allowed engineers to confirm it would hold its pressurization in a vacuum and verify repairs made to superficial cracks in the vehicle’s rear bulkhead caused by previous pressure testing in November.

The November test revealed insufficient margin in an area of the bulkhead that was unable to withstand the stress of pressurization. Armed with data from that test, engineers were able to reinforce the design to ensure structural integrity and validate the fix during this week’s test.

To repair the cracks, engineers designed brackets that spread the stress of being pressurized to other areas of the module that are structurally stronger. During these tests Orion was successfully pressurized to 110 percent of what it would experience in space, demonstrating it is capable of performing as necessary during EFT-1.




All of this week's top headlines to your email every Friday.


 
 

 

Headlines September 15, 2014

News: Navy identifies pilot presumed dead in crash - A Navy fighter pilot presumed dead after two fighter jets crashed in the far western Pacific Ocean has been identified.   Business: Boeing eyes 737-700 solution for new JSTARS - Boeing is officially planning a variant of its 737-700 commercial jetliner as a competitor for the Air Force’s...
 
 

News Briefs September 15, 2014

Australia contributing planes for anti-IS campaign Australia is preparing to contribute 600 troops and up to 10 military aircraft to the increasingly aggressive campaign against the Islamic State extremists in Syria and Iraq, Prime Minister Tony Abbott said Sept. 14. Abbott said Australia was responding to a formal request from the United States for specific...
 
 
Courtesy graphic

Lockheed Martin conducts flight tests of aircraft laser turret for DARPA

AFRL photograph The Aero-adaptive Aero-optic Beam Control turret that Lockheed Martin is developing for the Defense Advanced Research Projects Agency and the Air Force Research Laboratory has completed initial flight testing. T...
 

 

Lockheed Martin advances live, virtual, constructive training in flight test

https://www.youtube.com/watch?feature=player_embedded&v=jvXmOW8L3mU Lockheed Martin successfully tested a new solution for integrated live, virtual and constructive training during a flight demonstration at the company’s Aeronautics facility in Fort Worth, Texas. During the flight test, a pilot flying in a live F-16 engaged in a synthetic training exercise with a pilot flying as wing...
 
 
Image courtesy of NASA/JPL-Caltech/Univ. of Arizona

NASA’s Mars Curiosity rover arrives at Martian mountain

NASA’s Mars Curiosity rover has reached the Red Planet’s Mount Sharp, a Mount-Rainier-size mountain at the center of the vast Gale Crater and the rover mission’s long-term prime destination. “Curiosity n...
 
 

Raytheon begins full rate production on TALON Laser Guided Rockets

Under a $117 million contract awarded to Raytheon, Raytheon Missile Systems has begun production of the TALON Laser Guided Rocket. In 2013, the Armed Forces General Headquarters of the United Arab Emirates awarded Tawazun a contract to procure the TALON Laser Guided Rocket. “Full rate production of the TALON LGR is a significant milestone for...
 




0 Comments


Be the first to comment!


Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>