Tech

April 18, 2014

AFRL provides environmentally-preferred alternatives for removing radome coatings

Radomes, tail cones, and other fiberglass or composite components on E-3, KC-135, and B-52 aircraft are coated with polyurethane rain erosion resistant coatings to protect them from the effects of rain erosion in flight. Oklahoma City Air Logistics Complex (OC-ALC) production workers must remove the coatings during depot overhaul to allow for inspection and repair.
Recent changes in requirements have made the use of the traditional paint remover obsolete. To avoid production impacts, OC-ALC production engineers requested assistance from the Air Force Research Laboratory’s Energy and Environment Team.
The E2 Program executes technology engineering, development, and demonstration of environmentally preferable alternative materials and processes to meet user requirements, progress solutions through Technology Readiness Levels, and highlight technology transition activities for Air Force enterprise use.

Research

The E2 program initiated a project to identify, test, demonstrate, and transition suitable alternatives for removing coatings from composite components of the E-3, KC-135, and B-52 aircraft.
The team approached the research problem by:

  • baselining the current depaint process
  • developing a test plan to evaluate alternatives
  • identifying suitable drop-in replacement alternatives
  • conducting lab-scale performance and materials compatibility testing
  • conducting a full-scale field demonstration
  • supporting technology transition activities

Six potential alternative strippers, all benzyl alcohol based, underwent laboratory testing to evaluate effectiveness and effects on the composite material substrates.

Following successful laboratory testing, the team selected four alternatives for field demonstration to verify performance in the depot environment. Side-by-side comparison verified that all four alternatives performed satisfactorily and were considered comparable to the previously used material.

As a result, depot requirements were revised to include all four alternative strippers.

Impact The successful execution of this project helped ensure continued operations and weapon system readiness.
And the outcome can be applied to Department of Defense organizations with similar requirements, allowing for environmentally-preferred alternatives for effective coatings removal.




All of this week's top headlines to your email every Friday.


 
 

 

Headlines September 19, 2014

News: McKeon on broader military authorization: Anything can ‘fail or pass’ - Rep. Howard “Buck” McKeon, R-Calif., chairman of the House Armed Services Committee, said if Congress returns after the midterm elections to weigh a broader military authorization for the battle against Islamic State, it might not pass. Defense contractor gets 7 years for giving secrets...
 
 

News Briefs September 19, 2014

U.S. military deaths in Afghanistan at 2,203 As of Sept. 16, 2014, at least 2,203 members of the U.S. military had died in Afghanistan as a result of the U.S.-led invasion of Afghanistan in late 2001, according to an Associated Press count. At least 1,823 military service members have died in Afghanistan as a result...
 
 

Pratt & Whitney, U.S. Air Force complete qualification for F135 engine testing

Pratt & Whitney, a United Technologies Corp. , together with its U.S. Air Force partner at the F135 Heavy Maintenance Center at Tinker Air Force Base, Okla., celebrated another significant milestone qualification for F135 engine testing at the Oklahoma City Air Logistics Complex. OC-ALC which in addition to engine testing is also qualified to perform...
 

 
Navy photograph

Triton has first cross-country flight from Palmdale

Northrop Grumman photograph The MQ-4C Triton Unmanned Aircraft System takes off from Northrop Grummanís Palmdale, Calif., facility Sept. 17 for its first cross-country flight to Naval Air Station Patuxent, River, Md. PALMDALE,...
 
 
Air Force photograph by Michael J. Pausic

Future of NATO: Adapting to a new security environment

Air Force photograph by Michael J. Pausic Gen. Phillip Breedlove informs the assembled crowd about the results of the recent NATO Summit and the areas of instability that affect Europe that have regional implications. Seated in...
 
 
Air Force photograph by Scott M. Ash

AFRL commander describes Air Force’s technology vision

Air Force photograph by Scott M. Ash Maj. Gen. Thomas Masiello takes a question from an audience member after discussing Air Force Research Laboratory breakthrough technologies during the 2014 Air Force Association’s Air ...
 




0 Comments


Be the first to comment!


Leave a Reply

Your email address will not be published. Required fields are marked *

You may use these HTML tags and attributes: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <cite> <code> <del datetime=""> <em> <i> <q cite=""> <strike> <strong>